Cermet Milling Cutters
Why Choose Us
Strong Team
The Company Has a Group Of Management Personnel Who Have Been In The Industry For Many Years, And Has Accumulated Strong Milling Cutter Production Technology And Financial Strength.
Good Service
Our Company Has Been Adhering To The Development Concept Of "Paying Attention To Customer Needs, Being Technology-Oriented, And Quality-Oriented", Keeping Up With The Development Of The Times.
Production Equipment
The Company Currently Has a Batch Of Production And Testing Instruments Such As The German "Walter" Five-Axis Linkage Cnc Grinder And The German Tool Detector.
Professional Assistance
Through The Purchase Of German "Walter" Cnc Sharpeners, German-Made Tool Detectors And Other Production Testing Equipment, It Has Established Excellent Product Production System And Product After-Sales Service System.
Definition of Cermet Milling Cutters?
Cermet milling cutters are cutting tools used in milling machines, which are made of a ceramic-metal composite material known as cermet. Cermet is a composite of ceramic and metallic materials, designed to provide both the hardness and wear resistance of ceramics, as well as the toughness and heat resistance of metals. Cermet milling cutters are used for cutting a variety of materials, including steel, cast iron, and titanium, and are favored for their long tool life and high cutting speeds. They are commonly used in the aerospace, automotive, and energy industries.
With the rapid development of milling cutters from 1783 to today, milling cutters of various materials have appeared. From high-speed steel to the current mainstream carbide and ceramics, new materials have joined the industry, that is, cermets.
Although the composition of cermets is ostensibly more complex than conventional carbide alloys, as a tool material it has specific properties that offer many advantages in finishing operations. One is that the cutting edge has a re-grinding effect when the cutting edge wear is uniform; the other is chemical performance stability; moreover, the no-penetration effect on the insert and the transfer of material from other parts of the tool are negligible.
Features
Cermet Cutting Tools are tougher than ceramic materials, more wear-resistant and cut faster than cemented carbide. For high-speed finishing of mild steel, carbon steel, alloy steel and stainless steel;
Excellent chipping resistance and wear resistance, excellent thermal conductivity is the best choice for steel processing. Good heat resistance and wear resistance, good hardness at high temperature, suitable for dry processing;
The hardness of cermet cutting tools is higher than that of sintered cemented carbide materials. Compared with cemented carbide, it has a lower affinity with ferrous metals to be processed under high temperature conditions, and can obtain better surface finish. It is possible to process from low speed to high speed;
In the process of high-speed finishing, the tool life is long, the chemical stability is good, it is not easy to chemically react with the workpiece, and the performance is stable;
Compared with coated cemented carbide, it is more suitable for light cutting (finishing), and under the same cutting conditions, stronger wear resistance and surface accuracy can be obtained.
Based on the above characteristics, the cermet milling cutter is suitable for high-speed machining of steel parts, especially die steel, stainless steel, alloy steel, and non-ferrous metals, with good wear resistance and low workpiece roughness.
We choose the appropriate milling cutter for the machine tool, which can quickly improve the processing efficiency and production capacity of CNC machining.
Advantages of Cermet Milling Cutters
High Wear Resistance
Cermet materials have high hardness and wear resistance, making them suitable for high-speed machining of hard metals.
Longer Tool Life
Cermet milling cutters have a longer tool life compared to other cutters, as they do not wear out easily due to their robust nature and high resistance to friction.
High Cutting Speed
Cermet milling cutters can be used at high cutting speeds, reducing machining times significantly.
Excellent Surface Finish
Cermet milling cutters produce excellent surface finishes on the workpiece, providing high precision and quality.
Reduced Tool Changeovers
Cermet milling cutters can perform multiple machining operations, reducing the need for frequent tool changeovers, which saves time and increases productivity.
Eco-Friendly
Cermet milling cutters are environmentally friendly, as they generate less waste and require less energy during production than other milling cutters.
Features Cermet Milling Cutters
Cermet Cutting Tools are tougher than ceramic materials, more wear-resistant and cut faster than cemented carbide. For high-speed finishing of mild steel, carbon steel, alloy steel and stainless steel;
Excellent chipping resistance and wear resistance, excellent thermal conductivity is the best choice for steel processing. Good heat resistance and wear resistance, good hardness at high temperature, suitable for dry processing;
The hardness of cermet cutting tools is higher than that of sintered cemented carbide materials. Compared with cemented carbide, it has a lower affinity with ferrous metals to be processed under high temperature conditions, and can obtain better surface finish. It is possible to process from low speed to high speed;
In the process of high-speed finishing, the tool life is long, the chemical stability is good, it is not easy to chemically react with the workpiece, and the performance is stable;
Compared with coated cemented carbide, it is more suitable for light cutting (finishing), and under the same cutting conditions, stronger wear resistance and surface accuracy can be obtained.
Based on the above characteristics, the cermet milling cutter is suitable for high-speed machining of steel parts, especially die steel, stainless steel, alloy steel, and non-ferrous metals, with good wear resistance and low workpiece roughness.
Types of Cermet Milling Cutters
01.Inserted Cermet Milling Cutters
02.Solid Cermet Milling Cutters
03.Indexable cermet milling cutters
04.Thread Mills
05.Ball Nose Milling Cutters
06.Solid cermet milling cutters
Usage of Cermet Milling Cutters
High-speed milling
Cermet tools are capable of cutting at high speeds, making them ideal for high-speed milling applications in which time is of the essence.
Heavy-duty milling
Cermet milling cutters are also ideal for heavy-duty milling operations where deep cuts are required, as they provide high stability and accuracy.
Finishing operations
Cermet milling cutters are also used for finishing operations where a smooth surface finish is required. They can provide a variety of surface finishes such as high gloss, mirror-like, or textured.
Contour milling
Cermet milling cutters are used for contour milling ability which is something that conventional steel cutters are not capable of doing.
Maintenance Tips for Cermet Milling Cutters
To get the best performance out of the milling tools, a torque wrench should be used to correctly tighten the insert. Use the recommended torque for each tool holder.A torque that is too high will affect the performance of the tool negatively and cause insert, washer and screw breakage.A torque that is too low will cause slide or insert movement, vibrations and degradation of the.
The cermet milling cutter should be lubricated with a suitable cutting oil to prevent it from overheating. Lubricant can also help prevent wear and prolong the life of the cutter.
Check the insert seats regularly to ensure that they have not been damaged during machining or handling. Make sure that the insert seats are free from dirt or metal chips from machining.
Ensure you are using the correct operating parameters when using the cermet milling cutter, such as the spindle speeds, cutting feed, and depth of cut. The correct cutting parameters will provide the best performance and extend the life of the cutter.
Monitor the condition of the cermet milling cutter during use. If you notice any signs of wear or damage, such as chipping, cracks, or dulled edges, replace the cutter promptly.
If the cutter becomes dull with use, it can be sharpened to restore its cutting efficiency.
Our Factory
The company has a group of management personnel who have been in the industry for many years, and has accumulated strong milling cutter production technology and financial strength. Through the purchase of German "Walter" CNC sharpeners, German-made tool detectors and other production testing equipment, it has established excellent product production system and product after-sales service system. After years of tool design, manufacture and exploration, and through cooperation with digital hardware manufacturers and machining manufacturers in the IT industry, the company has accumulated rich experience in milling cutters R&D and production, and jointly developed carbide milling cutters with excellent performance and stable quality.
